EcoCooler System Used for Specialist Printing Workshop

NJ Screen Prints are renowned specialists in delivering high quality, high volume textile printing services to the retail trade, from small independent stores and high street fashion chains to supermarkets across the UK and Europe.

The printing workshop, based in Hinckley, Leicestershire previously suffered from high working temperatures due to the vast amounts of heat being produced from the printing process and a lack of ventilation within the facility.

Celsius was contacted and granted the opportunity to provide a suitable cooling solution to tackle the overheating problem.

Celsius initially installed five EcoCooling units, the EcoCooling system provides up to 175KW of cooling which managed to comfortably meet the requirements and drastically reduce the working temperatures within the printing workshop. 

The initial install was so successful, that NJ Screen Prints got back in touch with Celsius to install an extra system, which was to be ducted into four separate rooms.

All work was undertaken during normal working hours, working around the personnel and the printing operations.

Celsius Design Ltd is a leading provider of innovative solutions for ventilation, heating, and air conditioning. With a strong focus on eco-friendly technologies, they specialise in the design and installation of various systems, including evaporative cooling, natural ventilation, office air conditioning, and data centre cooling. In this article, we will explore their revolutionary product, the EcoCooler, and how it can provide efficient cooling solutions for different environments.

What is the EcoCooler?

The EcoCooler is a cutting-edge cooling system. It harnesses the power of evaporative cooling to provide cost-effective and energy-efficient cooling solutions. Unlike traditional air conditioning systems that rely on refrigerants, the EcoCooler utilises the natural process of evaporation to cool the air, making it an environmentally friendly alternative.

How Does the EcoCooler Work?

The EcoCooler operates on a simple principle: when water evaporates, it absorbs heat from the surrounding air, resulting in a cooling effect. This natural process is harnessed by the EcoCooler to cool and refresh the indoor environment. Here's a step-by-step breakdown of how it works:

  1. Water Circulation: The EcoCooler system consists of a water circulation mechanism that ensures a constant supply of water to the cooling pads.

  2. Cooling Pads: The cooling pads, made of a special material designed to maximise evaporation, are placed within the system. As air passes through these pads, it comes into contact with the water, causing evaporation and subsequent cooling of the air.

  3. Fan System: The cooled air is then propelled into the desired space by a powerful fan system. This ensures efficient distribution and circulation of the cooled air throughout the area.

  4. Ventilation: In addition to cooling, the EcoCooler also provides ventilation, ensuring a constant supply of fresh air. It helps remove stale air, odours, and pollutants, creating a healthier indoor environment.

Advantages of the EcoCooler

The EcoCooler offers several advantages over traditional air conditioning systems. Let's take a closer look at some of its key benefits:

1. Energy Efficiency

One of the major advantages of the EcoCooler is its energy efficiency. Traditional air conditioning systems consume a significant amount of electricity, resulting in high energy bills. In contrast, the EcoCooler utilises the natural process of evaporation, which requires much less energy. By reducing energy consumption, not only helps save costs but also contributes to a greener and more sustainable environment.

2. Cost-Effective

In addition to saving energy, the EcoCooler is also cost-effective in terms of installation and maintenance. Its design is simple and straightforward, requiring fewer components and less complex infrastructure. This translates to lower installation costs compared to traditional air conditioning systems. Moreover, the maintenance requirements are minimal, further reducing operational expenses.

3. Environmentally Friendly

As the name suggests, the EcoCooler is an environmentally friendly cooling solution. It relies on the natural process of evaporation, which does not involve the use of harmful refrigerants. This significantly reduces the system's carbon footprint and contributes to a healthier planet. By choosing the EcoCooler, businesses and individuals can demonstrate their commitment to sustainable practices and environmental stewardship.

4. Versatility

The EcoCooler is a versatile cooling solution that can be applied to various environments. Whether it's a data centre, a manufacturing facility, an office space, or even a machine shop, the EcoCooler can provide efficient cooling and ventilation. Its adaptability makes it a suitable choice for different industries and settings, ensuring optimal working conditions and comfort for occupants.

Applications of the EcoCooler

The EcoCooler from Celsius Design Ltd has found applications in various industries and settings. Let's explore some of its notable installations:

1. Data Centre Cooling

Data centres are critical facilities that require reliable cooling systems to maintain optimum operating temperatures. The EcoCooler has been successfully deployed in data centres, providing efficient cooling while reducing energy consumption. Celsius Design Ltd has partnered with major companies, such as Motorola, to install over 30 EcoCooling systems across their UK sites. This commitment to energy efficiency has enabled Motorola to achieve significant cost savings and reduce its carbon footprint.

2. Industrial Cooling

In industrial settings, maintaining appropriate temperatures is crucial for the efficiency and productivity of operations. The EcoCooler has been utilised in various industrial applications, including plastic injection moulding machines. Arburg Ltd, a leading expert in plastic injection moulding, sought a comprehensive air conditioning system for their operations. Celsius Design Ltd provided a two-phase installation of the EcoCooler, ensuring optimal working conditions and improved product quality.

3. Office Air Conditioning and Ventilation

Office spaces require comfortable and healthy environments for employees to work efficiently. The EcoCooler offers an ideal solution for office air conditioning and ventilation. Celsius Design Ltd, based in Leamington Spa, Warwickshire, is the Midlands' premier installer of office air conditioning and natural ventilation systems. Their expertise in design and installation ensures optimal thermal comfort and indoor air quality for office environments.

4. Machine Shop Cooling

Machine shops often face challenges related to temperature control and air quality. The EcoCooler has proven to be an effective solution for machine shop cooling. By reducing the ambient temperature and improving air quality, it helps create a better working environment. Operators have reported benefits such as reduced oil mist, cleaner machines and floors, and improved product quality.

The EcoCooler from Celsius Design Ltd is a revolutionary cooling system that provides efficient and eco-friendly solutions for various industries and settings. By harnessing the power of evaporative cooling, it offers significant energy savings, cost-effectiveness, and environmental benefits. Whether it's data centre cooling, industrial applications, office spaces, or machine shops, the EcoCooler ensures optimal working conditions and enhances overall comfort. Embracing the EcoCooler not only improves operational efficiency but also demonstrates a commitment to sustainability and environmental responsibility. Contact Celsius Design Ltd today for a free, no-obligation site survey and design service to experience the benefits of the EcoCooler firsthand.