For over half a century, Power Plastics has been a leader in fabric and structural engineering, earning a global reputation for its commitment to innovation, quality, and excellence. As the company continues to expand and innovate, it faces the challenges that come with modernizing its facilities to maintain optimal working conditions for its employees.

Recently, Power Plastics installed a new mezzanine floor at their Bradford site, an addition that promised to enhance their operational efficiency by maximizing space. However, it soon became apparent that the new mezzanine floor was susceptible to excessive heat buildup—a common issue in multi-level industrial spaces. The elevated temperatures not only made the working environment uncomfortable for employees but also posed a risk to equipment and materials stored in the area.

The Challenge: Finding a Cost-Effective and Environmentally Friendly Cooling Solution

Addressing the issue of overheating on mezzanine floors can be tricky. Traditional cooling solutions often involve increasing the number of extraction fans, but this approach can sometimes worsen the problem by pulling more hot air up into the mezzanine area. Power Plastics needed a smarter, more sustainable approach that would effectively cool the space without incurring high energy costs or compromising their commitment to environmental responsibility.

This is where Celsius Design came in. Known for their expertise in creating customized, energy-efficient cooling solutions, Celsius was the perfect partner to help Power Plastics tackle this challenge.

The EcoCooling Solution: Efficient, Scalable, and Environmentally Friendly

After assessing the specific needs of the Bradford site, Celsius recommended the installation of an EcoCooling system. EcoCooling is renowned for its cost-effectiveness, scalability, and minimal environmental impact, making it the ideal solution for this situation.

Celsius installed a central roof-mounted EcoCooling unit designed to introduce a steady flow of fresh, chilled, and filtered air directly into the center of the mezzanine floor. This innovative system uses evaporative cooling technology, which is significantly more energy-efficient than traditional air conditioning systems. By cooling the air through evaporation, the EcoCooling unit ensures a constant supply of comfortably cool air, enhancing the overall working conditions on the mezzanine.

Strategic Airflow Management: The Key to Effective Cooling

One of the most critical aspects of the solution designed by Celsius was the strategic management of airflow. Rather than relying solely on extraction fans, which can inadvertently draw more hot air up to the mezzanine level, Celsius took a more innovative approach. The EcoCooling system was paired with a Celsius wall-mounted extraction fan positioned at the rear of the mezzanine area. This combination effectively pressurizes the mezzanine space with cool, filtered air while ensuring that warm air is efficiently extracted.

By creating a slight positive pressure within the mezzanine, Celsius was able to prevent additional hot air from being drawn up into the space. This not only helps maintain a cooler temperature but also ensures that the mezzanine floor remains a comfortable and productive environment for all staff members.

A Seamless Installation Process

Celsius handled the entire installation process with the precision and expertise for which they are known. The project included the installation of both the EcoCooling unit and the extraction fan, as well as the necessary power and water connections. By overseeing the complete installation, Celsius ensured that the system was fully optimized to meet the specific cooling needs of Power Plastics' mezzanine floor.

The Result: A Cooler, More Comfortable Workspace

Thanks to the innovative cooling solution provided by Celsius, Power Plastics now enjoys a much cooler and more comfortable mezzanine floor at their Bradford site. The implementation of the EcoCooling system has not only resolved the issue of excessive heat but has done so in a way that aligns with Power Plastics' values of sustainability and cost-efficiency.

Conclusion: Setting a New Standard for Industrial Cooling

The collaboration between Power Plastics and Celsius Design highlights the importance of smart, sustainable solutions in modern industrial settings. By opting for an EcoCooling system, Power Plastics was able to address a common challenge in a way that supports both their operational goals and their environmental commitments.

For other companies facing similar challenges with mezzanine floors or other industrial spaces, the solution implemented at Power Plastics serves as a compelling example of how innovative cooling technology can make a significant difference. With the expertise of Celsius Design, businesses can ensure that their facilities are not only efficient and productive but also comfortable and environmentally responsible.